Search results for "Chip formation"
showing 6 items of 6 documents
Chip Formation and Control
2008
This chapter provides comprehensive engineering knowledge and modelling techniques applied in description of chip formation in the cutting zone and its separation from the bulk material, flow, and final breaking. Possible classification systems, including different chip shapes and physical mechanisms of their formation, are specified. The mechanisms of brittle fracture-based and shear-type chips are characterized in terms of plastic deformation and fracture mechanics. The models of the shear angle using different mechanical approaches are discussed. In addition, representative examples of FEM simulations of different types of chips for turning and milling operations are presented. Formulas …
The mechanics of continuous chip formation in oblique cutting with single-edged tool—part II. Experimental verification of the theory
1990
Abstract Experimental results obtained during oblique cutting of annealed steel Ck 45 (SAE-AISI 1045) with a single-edged tool are presented. Extensive measurements of forces, cutting ratio, chip flow angle etc. have been carried out under a wide range of cutting conditions. The measured data obtained from these cutting tests are used to test assumptions proposed in the first part of this work. In relation to previous works dealing with oblique cutting problems the present one extends to tools with angles of tool obliquity ranging from 30° to 70° and having a large negative rake angle.
The mechanics of continuous chip formation in oblique cutting with single-edged tool — Part I. Theory
1990
Abstract The paper presents a new point of view on oblique cutting mechanics when cutting with a single-edged tool. This is based on the main assumption that plastic flow of material during chip forming occurs in the set of planes normal to the cutting edge. As a consequence of the transformation of various orthocartesian systems some new generalized relationships for kinematics of oblique cutting operation and plastic deformation in the shear zone are derived.
Wear modelling in mild steel orthogonal cutting when using uncoated carbide tools
2007
Abstract Wear prediction in machining has been recently studied by FEM although the use of numerical methods for such applications is still a very challenging research issue. In fact, wear phenomenon involves many aspects related to process mechanics which require a very accurate modelling. In other words, only a very punctual code set-up can help the researchers in order to obtain consistent results in FE analysis. The high relative velocity between chip and tool requires effective material models as well as friction modelling at the interface. Moreover the prediction of temperature distribution is another critical task; in the paper some different procedures are discussed. Subsequently a …
Orthogonal and Oblique Cutting Mechanics
2008
This chapter provides the engineering knowledge and modelling techniques applied in description of the material behaviour in the cutting zone resulting in chip formation and its separation from the bulk material. Geometrical and kinematical characteristics of orthogonal and oblique cutting models are classified and specified. Forces acting on the cutting tools and their measurement methods for several machining operations, such as turning, milling, drilling, boring and grooving, are presented. Moreover, forces acting in the cutting zone and their resolution on the shear plane and the rake and flank faces, along with stress distributions, are presented. The chapter highlights how components …
Modelling of Final Plastic Deformation in the Case of Continuous Straight-Edged Oblique Cutting
1992
This paper presents a complex oblique cutting model for the case of varying chip formation conditions and its practical application in relation to the results of degree of final plastic deformation in the primary shear zone is considered. A computer procedure for prediction of the shear angle is given and the place of the oblique cutting process among the results obtained previously is established.